Laser Cleaning Equipment Selection Matrix

No.Light Source TypeWavelength (nm)Operating ModeTypical Power RangeCleaning MechanismCleanable SubstratesTypical Contaminant Layer / Cleaning TargetTarget IndustriesSuitability LevelKey Process Notes & Risks
1Pulsed Laser Cleaning Machine1064Nanosecond Pulsed100 / 200 / 300 / 500 / 1000 WHigh-peak-power pulses instantly vaporize the contaminant layer and shear it off by shock wave; the metal substrate absorbs little average energyCarbon steel, low-alloy steel, cast ironFlash rust, thick mill scale, old paint, oil and greaseShipbuilding & repair, steel bridges, construction machinery, rail transit, heavy equipmentPreferredIndustry workhorse; for thick rust use 300 W or above with a wide galvo or line beam; carbon steel tolerates high energy, but watch thin-plate distortion
2Pulsed Laser Cleaning Machine1064Nanosecond Pulsed200 / 300 / 500 WAs above; peak power density must exceed the oxide-layer thresholdStainless steelWeld discoloration, spatter, HAZ darkening, drawing oilFood machinery, pharmaceutical equipment, kitchenware, decorative tubingPreferredPost-weld cleaning needs energy control to avoid yellowing or dulling of the substrate; use MOPA short pulses on mirror-finish parts
3Pulsed Laser Cleaning Machine1064Nanosecond Pulsed300 / 500 / 1000 WFast thermo-mechanical coupling removal; line beam improves coverageWeld beads and heat-affected zone (steel / aluminum / titanium)Post-weld oxide scale, spatter, slag, fume depositsAutomotive body-in-white, EV battery trays, sheet-metal enclosures, pipe prefabricationPreferredOne machine for both pre-weld and post-weld cleaning; sharing a rail with the welding robot is the mainstream integration today
4Pulsed Laser Cleaning Machine1064Nanosecond Pulsed200 / 300 / 500 WDry ablation, no abrasion, no consumables; does not damage mold surface accuracyTire molds, rubber molds, injection molds, die-casting diesCured rubber residue, carbon buildup, release agent, pigment powderTire manufacturing, rubber and plastics, injection molding, die castingPreferredThe most mature retrofit case for laser cleaning; match a 3D galvo or robot arm to the mold cavity depth
5Pulsed Laser Cleaning Machine1064Nanosecond Pulsed100 / 200 WLow single-pulse energy with multiple passes to avoid melting the substrateAluminum alloy, die-cast aluminum, magnesium alloy (risk)Oxide film, release agent, cutting oil, pre-weld surface preparationAutomotive lightweight parts, 3C structural parts, die castersRestrictedAluminum absorbs 1064 nm poorly and conducts heat fast: high power density is required but over-burning and whitening is easy; always run sample tests to fix parameters; magnesium alloy needs inert shielding
6Pulsed Laser Cleaning Machine1064Nanosecond Pulsed100 / 200 WLayer-by-layer ablation; can stop midway to preserve the under-platingGalvanized sheet, coil-coated sheet, anodized partsLocal mark / coating removal, spot-weld site cleaningHome appliances, building materials, elevators, curtain wallsRestrictedZinc has a low boiling point and is easily damaged, leading to later corrosion; use point cleaning only, not area cleaning
7Pulsed Laser Cleaning Machine1064Nanosecond Pulsed200 / 300 WNon-contact, avoids abrasive wear on heritage surfacesStone, white marble, masonry, concreteDust, soot layer, graffiti, mold stains, weathering crustHeritage restoration, historic building maintenance, municipal landscapingUsableRequires low energy, a large spot and progressive multi-pass cleaning; dark stone tends to show a visible “brightened” color shift
8MOPA Variable-Pulse-Width Fiber Laser Cleaning Machine1064Pulsed (1–500 ns adjustable)60 / 100 / 200 / 300 WPulse width decoupled from peak power: short pulses give “cold ablation”, long pulses give thermal ablationThin sheet, precision hardware, plated parts, anodized aluminumThin rust, anodized layer, local coating removal, degreasing of precision parts3C electronics, precision hardware, connectors, medical devicesPreferredThe default choice for precision cleaning; at equal power, shorter pulses are gentler on the substrate but removal efficiency drops
9MOPA Variable-Pulse-Width Fiber Laser Cleaning Machine1064Pulsed100 / 200 WShort pulse width plus low single-pulse energy keeps the heat-affected zone at micron scaleThin stainless parts, small copper-alloy parts, titanium-coated partsDiscoloration, fingerprints, micro burrs, local platingPrecision instruments, watch components, semiconductor packaging partsPreferredSuited to small-area, high-value parts; throughput is not its strength — yield is
10Continuous-Wave (CW) Laser Cleaning Machine1070CW / Quasi-CW500 / 1000 / 2000 / 3000 WContinuous heat input makes thick contamination burn, crack and spall, combined with high-speed scanningHeavily rusted carbon steel, ship hull plate, large H-beamThick rust, multi-layer marine paint, old coatingsShipbuilding & repair, offshore engineering, bridge steel structures, wind turbine towersPreferredHighest efficiency for large-area rough cleaning; high heat input distorts thin plate (<3 mm), so control overlap and dwell time
11Continuous-Wave (CW) Laser Cleaning Machine1070CW / Quasi-CW1000 / 2000 WLarge spot with fast scanning; thermal stress breaks down the dirtConcrete, stone, asphalt pavementDirt, graffiti, oil stains, old road markingsMunicipal maintenance, building renovation, road worksUsableCauses surface roughening; use with caution on stone where appearance matters